AddressPO Box 97, Greymouth, Westland 7805, New Zealand
Call us+64 392 89038
Write usinfo@globalprocess.co.nz
Industry Challenges
Understanding the specific pressures manufacturers in this sector face every day.
Production Line Optimization
Improve throughput, minimize downtime, and maximize equipment performance through advanced automation and engineering expertise.
Commissioning & Startup Support
Ensure smooth machine installations, FAT/SAT execution, and rapid production ramp-up with experienced engineering teams.
Automation & Controls Modernization
Upgrade PLC, HMI, SCADA, and control systems to improve reliability, flexibility, and long-term manufacturing performance.
Operational Excellence
Drive continuous improvement through OEE optimization, process standardization, engineering support, and data-driven manufacturing solutions.
KPIs We Help Improve
0
Higher OEE
0
Faster Startups
0
Downtime Reduction
0
Global Projects Delivered
Recommended Products
VIPs
Digital work instructions to standardise operator processes and improve first-time-right quality.
Learn More →GPC
Real-time OEE monitoring and production analytics for full visibility across all lines.
Learn More →Case Study
OEE Improvement Across 8 Personal Care Lines
CHALLENGE
A leading personal care manufacturer was running at 62% OEE across 8 lines in two facilities, with high scrap rates and inconsistent operator performance.
SOLUTION
GPM deployed VIPs digital work instructions, implemented GPC real-time OEE monitoring, and conducted a 16-week productivity improvement program including operator coaching and SMED implementation.
RESULTS
- OEE improved from 62% to 78% across all 8 lines
- Scrap rates reduced by 35%
- Changeover time reduced by 28% through SMED
- Operator capability scores increased by 55%
Frequently Asked Questions
Which PLC and automation platforms does GPM work with?
GPM engineers have certified expertise across Siemens (S7, TIA Portal), Rockwell Automation (ControlLogix, Studio 5000), ABB (AC500, System 800xA), and Schneider Electric (Modicon, Unity Pro). We also work with Beckhoff, Mitsubishi, and other platforms.
Can GPM handle both new automation projects and upgrades to existing systems?
Yes. We are equally experienced with greenfield automation projects and brownfield upgrades. We specialise in legacy system modernisation where production continuity is critical and downtime must be minimised.
Do you provide on-site commissioning support for automation projects?
Absolutely. GPM provides full FAT (Factory Acceptance Testing), SAT (Site Acceptance Testing), and on-site commissioning support as standard on all automation projects.
How do you ensure cybersecurity in industrial automation systems?
GPM follows IEC 62443 standards for OT cybersecurity in all automation projects. We implement network segmentation, access controls, patch management protocols, and remote access security as part of every automation design.
Talk to Our Manufacturing & Automation Experts
Need support with automation, productivity improvement, engineering design, machinery commissioning or digital manufacturing solutions? Our specialists will respond within one business day.
Response within
1 business day
10+
Countries supported
Manufacturing
specialists
Confidential &
professional
CONTACT GPM
Engineering.
Automation.
Performance.
Helping manufacturers improve productivity,
reduce downtime and achieve measurable operational results.
FOLLOW US
Headquarters
PO Box 97, Greymouth,
Westland 7805, New Zealand
Sales Email
sales@globalprocess.co.nz
Phone Sales
+64 3 928 9038
Office Hours
Mon – Fri: 8:00 AM – 5:00 PM NZST
Let’s Improve Manufacturing Performance
Together
Connect with GPM experts to improve productivity, reduce downtime
and deliver measurable operational results.
